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EPS Beads

EPS Beads are high-quality, closed cell spherical particles used as a lightweight aggregate when mixed with cement and water.

Property

Description / Value

Material Base

Expanded Polystyrene (EPS)

Diameter

Typically 3 mm to 6 mm

Bulk Density

Ultra-lightweight (approx. 10 - 15 kg/m³)

Bead Shape

Uniform Spherical (for easy mixing and pumping)

Compatibility

Mixes perfectly with cement, sand, and concrete additives

Water Absorption

Near zero (due to closed-cell technology)

  • Unmatched Weight Reduction: Reduces concrete weight by up to 80% compared to traditional concrete, significantly lowering pressure on columns and foundations.

  • Integrated Thermal Insulation: The resulting lightweight concrete acts as a superior thermal barrier, often eliminating the need for extra insulation boards.

  • Excellent Workability: Spherical beads ensure smooth mixing, pumping, and finishing on-site.

  • Cost-Efficient: Saves on the overall cost of structural steel and cement by reducing the building's total dead load.

  • Chemical Stability: An inert material that does not react with cement or reinforcement steel, preventing corrosion.

  • Acoustic Insulation: Effectively dampens impact noise between floors when used in floor screeds.

  • Roof Screeds (Lightweight Slopes): The perfect solution for creating roof slopes while providing thermal protection and load reduction.

  • Structural Voids & Cavities: Filling large openings or cavities in buildings without adding significant weight.

  • Floor Leveling: Leveling apartment and office floors to reduce the total dead load on the slab.

  • Precast Products: Manufacturing lightweight concrete blocks, panels, or architectural elements.

  • Furniture Filling: Also widely used for filling Bean Bags and soft furniture.

  • Mixing: Mix EPS beads with cement and water (sand may be added for higher strength). Use a mechanical mixer to ensure uniform distribution of the beads.

  • Proportions: Mixing ratios vary based on target density. Typical resulting densities range from 400 to 800 kg/m³.

  • Casting: Pour the lightweight concrete and level it using a straightedge (screed) according to the required slope.

  • Curing: It is recommended to lightly mist the concrete with water 24 hours after casting to ensure proper cement hydration.



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